A mine the public network will never reach, run on its own 5G.
A mine is the hardest site a wireless network will meet. Open pits, kilometres of tunnel, metal, dust, blasting and machinery that has to be driven remotely — and no public coverage underground. The network has to be engineered to the mine and keep running when the surface link is cut.
DomainWireless, private cellular network
PlatformsFaststream Radio, Connected Edge
ScopeSite survey to operating network
Binding constraintCoverage underground and across the pit, with safety-grade reliability
DisclosureRepresentative programme; customer not named
CONTEXT
Where this started.
The mine — open pit above, tunnels below, with haul trucks, shearers and roadheaders moving through it — had no usable public coverage and could not get it. Underground there is none at all; across the pit it is intermittent, and neither carries the capacity, latency or safety guarantees mining needs.
A private 5G network answers that by building a full cellular network to the mine: high-power radios for the pit, low-power radios through the tunnels, an on-premises core so traffic and control stay on-site, and managed devices on everything that moves.
The programme is a coverage-and-integration problem — survey the pit and the workings, place radios that hold coverage as rock and machines block them, and tie the network into the mine's monitoring, positioning and remote-control systems — not a product to install.
CHALLENGES
4 problems, named.
Stated before any of them had an answer.
01
No coverage underground, intermittent above
Tunnels have no public signal at all and the pit only patches of it; coverage had to be engineered to the mine, through rock and around moving machinery.
02
Equipment has to be driven remotely
Shearers, roadheaders and haul trucks are controlled from the surface, so the network had to carry real-time control with deterministic latency and no dropped links.
03
People and assets must be located
Personnel and vehicle positioning underground is a safety requirement, which means the network is also the locating system.
04
It has to survive the surface link
Residency and continuity required an on-premises core so the mine keeps running — and keeps people safe — when the link to the surface fails.
ARCHITECTURE
How it was built.
The coverage and the on-premises core are marked because they are why a site runs its own 5G at all: coverage it engineers, and control and data it keeps.
CONTRIBUTION
What Faststream did.
The scope of the work, rather than a capability list.
Pit and underground RF survey — mapping coverage through tunnels and across the pit, against rock, dust and the machines that move through it.
Radio placement — high-power integrated base stations for surface and pit coverage, low-power radios through the workings, in hardened enclosures.
On-premises core — a compact 5G core on-site so control and user planes stay local and survive a surface-link outage.
Remote-control and safety slices — guaranteed, low-latency service for shearer, roadheader and haul-truck control, and for safety traffic, kept ahead of everything else.
Positioning and devices — personnel and vehicle positioning on the network, with SIMs, routers, cameras and sensors provisioned and managed.
Systems integration and operations — tie-in to the mine's SCADA, ventilation, monitoring and dispatch systems, with monitoring and updates the mine can run.
WHAT WAS HARD
The parts that consumed the schedule.
Rarely the subsystem that sounds difficult.
01
Holding coverage through rock
Modelling coverage on a map is easy; keeping it through tunnels that bend and as machinery blocks the path is the survey work that takes the time.
02
Latency tight enough to drive on
Remote-controlling a shearer or a haul truck leaves no room for jitter or a dropped link; the slice and the radio design have to guarantee it.
03
Reliability that is a safety case
Underground, the network is part of the safety system — positioning, comms, ventilation — so its reliability is argued, not assumed.
04
Joining the mine's systems
The value only appears when the network feeds the dispatch, monitoring and safety systems the mine already runs, and those integrations are where the schedule goes.
OUTCOME
What resulted.
Coverage pit to face
Wireless across the surface and through the workings, engineered to the mine's geometry rather than inherited from a carrier.
Equipment driven remotely
Deterministic, low-latency control for shearers, roadheaders and haul trucks, with people moved away from the face.
People and assets located
Personnel and vehicle positioning on the same network, as a safety-grade capability.
Runs on its own
An on-premises core and local breakout, so the mine keeps operating and keeps people safe when the surface link fails.
Confidentiality
Customer projects are presented at property, capability, outcome and integration level. Customer names, internal architecture, confidential deliverables and commercial terms are not disclosed. Where a detail would identify a customer it is omitted rather than approximated. More is available under a non-disclosure agreement, within the limits the customer has agreed.
Why private 5G in a mine instead of Wi-Fi or leaky feeder?
Wi-Fi cannot hold seamless mobility or guaranteed latency for machines moving through tunnels, and legacy leaky-feeder systems are narrowband and closed. Private 5G engineers coverage to the mine, carries remote control and positioning with guaranteed service, and keeps control and data on-site.
02
Does the network keep working if the surface link drops?
Yes, with an on-premises core and local breakout. Comms, positioning and control stay up on-site, which underground is a safety requirement, not just a convenience.
03
Can equipment really be driven over it?
Yes — with a dedicated low-latency slice and radios placed to hold coverage through the workings. Remote-controlling shearers, roadheaders and haul trucks is one of the main reasons a mine runs its own 5G.