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MLOps for Devices

A model that was accurate at deployment is not necessarily accurate a year later. Suppliers change, surfaces change, lighting ages, seasons turn, and accuracy decays quietly while the dashboard still shows green. MLOps for devices is the discipline that makes that decay visible and fixable — model versioning, staged over-the-air delivery, drift monitoring and a retraining path that does not require the original team.

Model versioningOTA deliveryDrift detectionRetrainingRollback
Keeping accuracy from decaying quietly
01Versioningmodel, data, code02Staged deliverycanary group first03Monitoringinput and outputdistributions04Drift detectionper station05Review queuelow-confidence cases06Retrainingrun by the siteAccuracy decays across a quarter while the dashboard stays green.
THE PROBLEM

Silent decay is the normal failure mode.

Deployed models rarely fail loudly. They degrade — a new supplier's surface finish sits slightly outside the training distribution, a lamp dims over eighteen months, a seasonal change alters the ambient contribution. Each shift is small. The system keeps returning confident answers, and the confidence is no longer warranted.

The only reliable defence is measurement: track the input distribution, track the output distribution, sample and review real decisions, and define what triggers a retrain before anyone needs it.

THE LOOP

What a deployed model needs around it.

01

Versioning and provenance

Every deployed model is traceable to its training data, code, hyperparameters and validation result. Without that, a regression cannot be diagnosed and a rollback is a guess.

02

Staged delivery

Models are delivered over the air to a canary group first, with automatic rollback on a defined failure signal, before reaching the fleet.

03

Input drift monitoring

Image statistics, sensor distributions and feature histograms compared against the training distribution, so a change in the world is detected before it becomes a change in accuracy.

04

Output monitoring

Prediction distribution, confidence distribution and reject rate tracked per line, per site and per unit — because a fleet-wide average hides a single failing installation.

05

Review queue

Low-confidence and disagreement cases routed to a human, generating exactly the labelled data the next training round needs.

06

Retraining

A pipeline that can be run by the customer's team, with validation gates that prevent a worse model from being promoted.

07

Audit

Which model made which decision, when, on what input — required in regulated production and useful everywhere else.

DRIFT TYPES

What is actually changing.

Drift types and responses
TypeWhat changedHow it is detectedResponse
Covariate driftInput distribution — new supplier, aged lighting, seasonal ambientInput statistics diverging from the training distributionRecalibrate or retrain on recent data
Label driftClass balance — a defect mode becomes more or less commonOutput distribution shift against process recordsRebalance and retrain
Concept driftThe relationship itself — acceptance criteria tightenedRising disagreement between model and human reviewRe-annotate to the new standard and retrain
Hardware driftThe sensor — lamp ageing, lens contamination, sensor degradationReference target imaged on a scheduleMaintain hardware; retraining will not fix it

The fourth row matters most in practice. A maintenance problem misdiagnosed as a model problem produces an expensive retraining cycle that fixes nothing.

COMMON QUESTIONS

What engineers ask before they call.

01

What is model drift?

Model drift is the decay in a deployed model's accuracy as conditions diverge from those it was trained on. Causes include changes in the input distribution, changes in class balance, changes in the acceptance criteria itself, and degradation of the sensing hardware.

02

How are models updated on deployed devices?

Through staged over-the-air delivery: the new model reaches a canary group first, is monitored against defined signals, and only then reaches the fleet. Automatic rollback on a failure signal limits the blast radius of a bad release.

03

How often does a model need retraining?

It depends on how fast the process changes, and the honest answer is to trigger on monitoring rather than on a calendar. Some inspection models are stable for years; others need attention whenever a supplier changes.

04

Can our team run the retraining pipeline?

That is the intent. The pipeline, annotation standard, validation gates and documentation are handed over so retraining does not depend on the original engineering team remaining available.

KEEP READING

Related work.

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